db57d230

12:15. Steering transfer of cars with the amplifier of steering

1 – lock-nut of a tip of steering draft, 50–55 N • m;
2 – collar;
3 – protective cover;
4 – collar;
5 – steering draft, 80–100 N • m;
6 – lock washer;
7 – lock-nut, 50–70 N • m;
8 – stopper;
9 – spring;
10 – emphasis;
11 – plug;
12 – stopper;
13 – lock-nut, 20–30 N • m;
14 – ball bearing;
15 – case of steering transfer;
16 – collar;
17 – stopper of a gear lath;
18 – plugs of a gear lath;
19 – sealing ring;
20 – lock washer;
21 – tubes, 12–18 N • m;
22 – sealing ring;
23 – sealing ring;
24 – ball bearing;
25 – shaft of a gear wheel and gear wheel;
26 – sealing ring;
27 – case of the adjusting valve;
28 – sealing ring of round section;
29 – needle bearing;
30 – gear lath;
31 – dustproof cover;
32 – tip of steering draft.

Removal

PERFORMANCE ORDER
1. Take forelocks and turn off nuts of fastening of pins of spherical hinges of tips of steering thirsts for rotary fists. A stripper 09568–31000 squeeze out pins of spherical hinges of tips of steering drafts from rotary fists.
2. Turn out the bolt connecting the universal hinge and a shaft of a gear wheel of steering transfer.
3. Merge liquid from the hydraulic drive of the amplifier of steering.
4. Disconnect pressure head and returnable hoses from a case of steering transfer.
5. Turn out bolts of fastening of a case of steering transfer.
6. Remove a back support of the engine.
7. Remove the stabilizer of cross stability.
8. Move steering transfer and get it on the right side of the car.

Prevention

At removal of steering transfer be careful not to damage protective covers.



Check and preliminary adjustment before installation


Fix steering transfer in a vice which sponges are closed by soft material.

Prevention

When fastening steering transfer in a vice wrap up steering transfer by fabric and be careful not to damage it at compression of a vice.



Preliminary loading of a gear wheel


PERFORMANCE ORDER
1. Measure preliminary loading, turning a gear wheel the special tool 09565-11100 on one turn each 4–6 pages. Also measure starting effort of a gear lath.


Full preliminary loading of a gear wheel: 0,6–1,3 N • m.


Prevention

Measure preliminary loading at full capacity of a gear wheel of steering transfer.


2. If preliminary loading does not correspond to the required values, first of all, adjust the moment of an inhaling of a stopper and repeatedly check preliminary loading of a gear wheel.
3. If adjustment of the moment of an inhaling of a stopper does not yield positive results, check or replace stopper elements.

Resistance to a deviation of steering draft


PERFORMANCE ORDER
1. Make 10 deviations of steering draft.
2. Measure by a dynamometer effort which needs to be put for a deviation of steering draft.

Effort of a deviation of steering draft: 2–5 N

3. If the measured value exceeds nominal rate, replace knot of steering draft.

Prevention

If the measured value below of nominal rate and steering draft turns smoothly and without side play, it can be installed on the car. However, if the measured value below of 4,3 N, replace steering draft.



Check of a corrugated protective cover


PERFORMANCE ORDER
1. Visually check a corrugated protective cover for absence of damage and deteriorations in its properties.
2. Make sure that the protective cover is established in the correct situation.
3. If the corrugated protective cover has defects, replace it.

Dismantling


PERFORMANCE ORDER
1. Remove a tip of steering draft from steering draft.
2. An edge of the screw-driver remove a protective cover of the spherical hinge of a tip of steering draft.
3. Remove a collar of fastening of a corrugated protective cover.
4. Remove a clip of fastening of a corrugated protective cover.
5. Move a corrugated protective cover to steering draft.

Prevention

When replacing a corrugated protective cover check lack of a rust on steering transfer.


6. Remove the directing pipe from a gear wheel case.
7. At slow movement of a gear lath merge liquid from a case of steering transfer.
8. Turn out a stopper.
9. With the gear wheel turned clockwise before blocking of a gear lath turn off самоконтрящуюся a nut.
10. A chisel unbend the lock washer located between steering draft and a gear lath.
11. Turn off steering draft from a gear lath.

Prevention

At removal of steering draft be careful not to turn a gear lath.


12. Turn out a lock-nut of fastening of a stopper.
13. The special tool 09565-21100 turn out a stopper.
14. Remove a spring, an emphasis and the plug from a case of steering transfer.
15. Turn out two bolts and remove the valve case.
16. An edge of the screw-driver turn a stopper of a gear lath clockwise until the end of a lock ring leaves a groove in a case of steering transfer.
17. When the end of a lock ring leaves an opening of the case of the cylinder of a gear lath, an edge of the screw-driver turn a stopper of steering transfer counterclockwise and remove a lock ring.
18. Remove a stopper of a gear lath, the plug and a gear lath from a case of steering transfer, moving them towards a gear wheel.

Prevention

After removal of steering transfer be convinced that replaced a side sealing ring of a case.


19. Remove a sealing ring of round section from the plug of a gear lath.
20. Remove a sealing ring from the plug of a gear lath.
21. The plastic hammer remove the valve case from its case.
22. The special tool 09565-21000 remove oil consolidation and the ball bearing from the valve case.
23. Remove the ball bearing from a gear wheel case.

Prevention

Be careful not to damage the valve cylinder in a case of steering transfer.


24. Remove the needle bearing from a case of steering transfer.
25. Special tools 09573-21200, 09555-21000 remove the return washer and oil consolidation from a case of steering transfer.

Prevention

Be careful not to damage the cylinder of a gear lath in the gear wheel case.



Check of a gear lath


PERFORMANCE ORDER
1. Check a gear lath for absence of damage of teeths or their wear.
2. Check the surfaces of contact of oil consolidation for absence of damage.
3. Check a gear lath for lack of a deflection or twisting.
4. Check a sealing ring of round section for absence of damage or wear.
5. Check oil consolidation for absence of damage or wear.

Valve check of a gear wheel


PERFORMANCE ORDER
1. Check the gear wheel valve for absence of damage of teeths or their wear.
2. Check the surfaces of contact of oil consolidation for absence of damage.
3. Check a sealing ring for absence of damage or wear.
4. Check oil consolidation for absence of damage or wear.

Check of the bearing


PERFORMANCE ORDER
1. Check the bearing for lack of jamming or extraneous noise at its rotation.
2. Check the bearing for lack of an excessive side play.
3. Check for lack of the needle bearing.

Other checks


PERFORMANCE ORDER
1. Check the surface of the cylinder of a case of steering transfer for absence of damage.
2. Check a protective cover for absence of damage, aging and cracks.

Assembly

PERFORMANCE ORDER
1. Grease the surface of sliding of oil consolidation of a gear lath.

The recommended lubricant: liquid for the amplifier of steering of type 3

2. Establish the return washer and oil consolidation in a case of steering transfer to the situation shown in the drawing.
3. Apply lubricant on all surface of the needle bearing.

The recommended lubricant: SAE J310, NLGI No. 2

4. Fix the needle bearing on the special tool 09432-21600 and establish it in a case of steering transfer to a contact with the case tool.

Prevention

Pay attention to the direction of installation of the needle bearing.


5. Grease the ball bearing and establish by the special tool 09222-21100 it.

The recommended lubricant: SAE J310, NLGI No. 2

Prevention

Always use the new bearing.


6. Grease the surfaces of oil consolidation of the plug of a gear lath.

The recommended lubricant: liquid for the amplifier of steering of type 3

7. Install oil consolidation in the plug of a gear lath.
8. Grease a sealing ring of round section and install it in the plug of a gear lath.
9. Grease teeths of a gear lath and wrap up it an adhesive tape.

The recommended lubricant: SAE J310, NLGI No. 2


Prevention

Do not block lubricant an air vent in a gear lath.


10. Establish a gear lath in a case of steering transfer. Then install the plug and a stopper of a gear lath.
11. Press a stopper of a gear lath before emergence of a pro-point and, turning a stopper, establish a lock ring.

Prevention

The lock ring should not be visible through an opening in a case of a gear lath.


12. Install by the special tool 09432-21600 oil consolidation and the ball bearing in the valve case.
13. Oil also the recommended lubricant knot of the valve and establish it in a case of steering transfer.

The recommended oil: PSF–3
The recommended lubricant: SAE J310, NLGI No. 2

14. Oil and install by the special tool 09434-14200 consolidation in the valve case.
15. Establish valve case knot with a sealing ring in a case of steering transfer.
16. Establish a lock washer and steering draft and in two places fuller a washer fillet.

Prevention

Combine short moustaches of a lock washer with dredging on a case of steering transfer.
Always use a new lock washer.


17. With the gear wheel turned against the stop clockwise tighten самоконтрящуюся a nut.
18. Apply sealant on a carving part of a stopper and tighten a stopper the required moment.

Inhaling moment: 50–70 N • m

19. Fuller a stopper in two places on its circle.
20. Install the plug, an emphasis and a spring in the order shown in the drawing. Before installation apply sealant on a carving part of a stopper.
21. Establish a gear lath in the central situation and establish a cover on a case of steering transfer. The special tool 09565-21100 tighten a cover the moment of an inhaling of 20-25 N • m. Weaken a cover on 10 ° and tighten a lock-nut the required inhaling moment.
22. Tighten the directing pipe the required moment of an inhaling and establish a rubber element on glue.

Inhaling moment: 50–70 N • m

23. Apply lubricant on a corrugated protective cover and establish it in a flute of steering draft.
24. Fix by a collar a corrugated protective cover.

Prevention

For fastening of a corrugated protective cover it is necessary to use a new collar and a clip.


25. Check that the corrugated protective cover is not overwound.
26. Fill a protective cover with lubricant, install it on the spherical hinge of a tip of steering draft and fix by a lock ring.
27. Establish steering drafts so that length of the left and right steering drafts was identical.

Length of steering drafts: 185,2±1 mm

28. Check preliminary loading of a gear wheel.

Installation

PERFORMANCE ORDER
1. Establish a rubber support of steering transfer so that it was combined with openings in a clip and an arm of steering transfer.
2. Apply glue sideways of the cylinder in an installation site of a rubber support so that its cutting part did not reveal.
3. Check lack of leak of liquid.
4. Check that the steering wheel turns smoothly.
5. Adjust a convergence of forward wheels.
6. Establish other details taking into account the required inhaling moments.