db57d230

2.2.20. Removal and installation of the engine and transmission

Removal

PERFORMANCE ORDER
1. Remove the rechargeable battery.
2. Remove the air filter.
3. Disconnect electric sockets from the switch of light of a backing and plaits of wires of the engine.
4. On the car with the mechanical five-speed transmission disconnect the electric socket from the adjusting valve of the choice.
5. Disconnect electric sockets from the generator and the sensor of pressure of oil.
6. Merge cooling liquid.
7. On the car with the automatic transmission disconnect hoses of the oil heater of the transmission.

Prevention

Mark hoses before their detachment not to mix them at repeated accession.
Be careful that transmission liquid from hoses did not flow out. For an exception of hit of dirt close the ends of hoses traffic jams.


8. Disconnect the top and lower hoses from a radiator and remove a radiator.
9. Disconnect a wire of connection with "weight" from the engine.
10. Disconnect a vacuum hose of the vacuum amplifier of brakes.
11. Disconnect hoses of giving and return of fuel from the engine.

Prevention

Gasoline is extremely flammable, during the work with elements of fuel system use of fire, the sparking devices opened by fire-dangerous light devices and smoking is forbidden. It is necessary to avoid emergence of sparking at the address with wires and electric devices.


12. Disconnect the cooling system hoses going to a heater.
13. Disconnect an accelerator cable from the engine.
14. On the car with the mechanical five-speed transmission disconnect a coupling cable from a transmission case.
15. On the car with the automatic transmission disconnect a cable of control of the transmission.
16. Disconnect a speedometer drive cable from the transmission.
17. Remove the compressor of the air conditioning system from an arm.
18. Lift the car.
19. Merge oil from the transmission.
20. Disconnect a forward exhaust pipe from a final collector.

Prevention

Fix by a soft wire an exhaust pipe on the car bottom.


21. On the car with the mechanical five-speed transmission disconnect drafts of the choice and gear shifting.
22. Turn out bolts of fastening of the spherical hinge of the lower lever and stabilizer of cross resistance to the lower lever.
23. Mount pull out internal hinges of power shafts from the transmission.


Prevention

For a dirt hit exception caps close openings in the transmission.
At repeated installation of power shafts establish new lock rings.


24. Fix by a soft wire the lower levers and power shafts on a body.
25. Fix captures of the load-lifting mechanism for eyes of the engine and lift so that the weight of the engine was perceived by the load-lifting mechanism.
26. Remove a forward support of the engine.
27. Remove a back support of the engine.
28. On the car with the mechanical five-speed transmission remove a transmission support.
29. Turn out bolts of fastening of arms of support of the engine.
30. Remove arms of support from the engine.
31. Slowly lift the engine so that it departed from support, and temporarily hold it in this situation.

Prevention

Check that all electric sockets, hoses, tubes and plaits of wires are disconnected from the engine.


32. Turn out bolts of fastening of an arm of the transmission to the right wing.
33. Turn out the left bolt of fastening of a support.
34. Inclining the transmission down, lift and remove the engine together with the transmission from the car.

Installation

PERFORMANCE ORDER
1. Install the engine with the transmission in the car, at the same time be convinced that did not damage or jammed hoses, plaits of wires, tubes and electric sockets.
2. After installation of the engine temporarily fix a forward support.
3. After installation of the engine with the transmission on all support tighten bolts of fastening of support the required moments.
4. Repeatedly connect all earlier disconnected elements, at the same time be especially careful to provide their correct and reliable connection.
5. Repeatedly connect all earlier disconnected elements, at the same time be especially careful to provide their correct and reliable connection.
6. Check levels and, if necessary, add all liquids.
7. Check work of drafts of gear shifting and a cable of an accelerator.
8. Check work of all indexes.